The manufacturing industry is the beating heart of any strong economy. Today, manufacturing has had its head in how they are affected by the COVID-19 crisis. But let’s take a quick look at the state of manufacturing prior to the pandemic.

Besides hot button issues like infrastructure and outsourcing, manufacturing managers have always been particularly concerned when it comes to safety. Presiding authorities have always taken a person-first interest. But what exactly are typical manufacturing engineers or plant managers thinking about when it comes to hazards that exist and protection measures?

What Are the Main Risks Associated with Manufacturing?

OSHA was highly concerned with expanding its initiatives in certain states intended to address workplace amputation hazards as recently as March 2020.  This fits with the industry’s most common hazards especially falling into machines with moving parts, but also powered industrial trucks, and electricity. Machine guarding or being nonchalant while operating heavy machinery is also a huge concern.

What types of precautions do manufacturers take to avoid risks?

The manufacturing industry as a whole has responded to the dangers of the amputation of limbs while using machines such as food slicers and meat grinders. Some machines can be used with presence-sensing devices. Also, lockouts, processes that hold machines in safe positions until it is released, and tagouts, physical warning tags that can be placed on or near moving machine parts when a worker uses the restroom or abandons a dangerous machine for some other reason, are two significant ways the industry as a whole is responding to the hazards of machine operation in manufacturing.

Protect Your Workers with the Right Equipment

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What types of procedures does the manufacturing industry do to resolve problems that were not prevented?

For times when hazards were NOT prevented, OSHA recommends a five-point plan

  1. Evaluate the effectiveness of existing controls to see if they actually protect workers.
  2. Get baseline workers involved, who often work closest to dangerous conditions.
  3. Identify and evaluate options for hazard control correctly.
  4. Make and implement a control plan for hazards.
  5. Make plans with features to protect workings both during emergencies such as hazardous chemical spill containment and normal plant operations involving machines built for daily use.

In textile mills, there are entire sections dedicated to the prevention of harm to workers from dust and debris, dangerous chemicals commonly found in dyes, and carcinogens. In wood making and food production, experts see operations managers and engineers attuned to similar issues as well as dangers from loud noise exposure and slips, trips, and falls. 

Manufacturing is not an industry that is completely free of hazards to people. But OSHA and other industry-leaders have come together to fight physical harm resulting from the existence of those hazards, and as a result, this critical industry will go on producing.

More Industry Safety Solutions

Top Products For The Manufacturing Industry


Emergency Eyewash Station

Eye wash stations are critical pieces of manufacturing safety equipment found in most facilities. But not all manufacturing companies realize one needs to be installed within 10 seconds or 55 feet from the hazard. OSHA safety standards for eye wash stations reference the ANSI Z358.1 standard of 1.5 LPM (0.4 GPM) water flow for 15 minutes. Employee safety depends on correctly installing the right equipment in the best location to provide quick emergency treatment.

Structured Spill Containment

Manufacturing companies use a wide range of chemicals in their operational processes that require safe storage. Chemicals stored in drums should be placed on spill pallets. Spill, leaks and drips from manufacturing machinery put workers at risk of slips and falls. as well as pose serious threats to the environment and incur massive fines from regulatory agencies. Spill containment safety equipment provides compliant protection and are a key component in manufacturing safety.

Gas Cylinder Lockers

Gas cylinders often store hazardous flammable material with a huge amount of explosive force since it is pressurized. OSHA safety standards for manufacturing require secure storage of compressed gas cylinders and LPG containers. Safely secure cylinders to avoid deadly explosions, by using cylinder lockers that meet NFPA 58 for LPG storage and OSHA 1910.100 regulations.

Type 1 Safety Can

Accidents involving flammable liquid fires or explosions are something all manufacturing companies wish to avoid OSHA safety standards for manufacturing require companies to use approved safety cans for transfer, storage and dispensing of flammable liquids. A compliant safety can is a closed container, of not more than five gallons capacity, featuring a flash-arresting screen, spring-closing lid and spout cover. It is designed to safely relieve internal pressure when subjected to fire exposure. Safety cans are a staple to manufacturing safety.

Column Protectors

Fast-moving vehicles are great for productivity, but a forklift colliding into a column can cause structural damage and injuries. Using safety equipment such as column protectors helps safeguard a facility from costly repairs while preventing employee injury. Manufacturing companies typically prefer a thicker form of polyethylene that can absorb more impact than cheaper vinyl alternatives.

Occupational Health and Safety in Manufacturing Industries Statistics

There are 111,531 competitors in the Manufacturing industry. Outperform the market. Justrite’s manufacturing safety equipment makes you a leader in safety, workplace protections, and environmental care.[1]

Health and Safety Issues in the Manufacturing Industry

The manufacturing industry sees 3.4 injuries per 100 employees each year. .9 percent of your employees will take time off work as a result, and 1.1 percent will need to transfer to a new job or restrict their tasks. Cut down on workplace injury with Justrite.[2]

Stay OSHA Compliant

In the manufacturing industry, there are roughly 689 inspections each year. The industry spends $10,750,505 in penalties, amounting to $15,603 in penalties for each inspection. Staying compliant with OSHA safety standards for manufacturing can keep penalties low and your reputation intact.[1]

Contain and Manage Your Environmental Waste

The manufacturing industry generates an estimated 30,804,627 tons of waste each year. Keep your waste safely, ethically, and compliantly contained by using safety equipment manufacturing companies like Justrite.[3]