Case Study: Chemical Storage Safety in Testing Labs
- By Justrite Safety Group
- Apr 28, 2026
This case study focuses on a large, state-licensed product testing laboratory serving the regulated extraction and processing industry in the Midwest. This facility is staffed by lab technicians, scientists, and support personnel working in a controlled environment to ensure product quality, safety, and regulatory compliance. They must meet strict state standards for both lab accreditation and workplace safety while being subject to state audits, rigorous quality requirements, and evolving industry standards.
Hazard Analysis
Our review identified several key hazards, including improper storage of chemicals and gas cylinders, aging safety infrastructure, uncontained laboratory waste, and electrical and trip hazards. These hazards present significant risks of spills, fires, exposure, and injuries. Addressing these concerns is critical to preventing accidents and ensuring the ongoing safety of facility personnel.
Hazard |
Environment |
Key Indicators |
|---|---|---|
| Improper Chemical & Gas Storage | Lab |
|
| Worn or Inadequate Personal Protective Equipment (PPE) Areas | Lab |
|
| Aging or Insufficient Safety Infrastructure | Lab |
|
| Uncontained Biohazard Waste | Lab |
|
| Electrical & Trip Hazards | Lab |
|
Why it Matters
Addressing these hazards is essential to protect the health and safety of all personnel, prevent property damage, ensure compliance with regulatory standards, and avoid fines. Ignoring these issues increases the risk of accidents, injuries, and costly disruptions to research operations. Proactively resolving these dangers demonstrates a commitment to a safe, responsible, and productive workplace.
Violations & Risks
Identified potential violations with fines up to $25,000 per day and additional losses that could exceed $44,000. Some of the top violations and risks found were:
- OSHA CFR 29 1910.151(c)
- EPA 40 CFR 264.175
- Fire code violations
- Electrical code violations
Recommendations
The following recommendations outline targeted solutions designed to resolve the issues identified during the analysis and help the company achieve lasting safety improvements.
- Chemical & Gas Safety Improvements: We recommended adding or replacing acid and corrosive safety cabinets, compliant with all relevant codes, and securing gas cylinders using brackets and clear signage.
- Upgraded Matting and Lab Organization: New anti-fatigue mats were suggested for workstations, and countertop organizers for safer storage.
- Enhanced Waste Management: Proper biohazard cans and sealed, approved HPLC waste containers replaced open or unapproved solutions.
- Fire & Emergency Upgrades: Missing fire extinguishers were replaced, and clear signage for electrical panels and emergency equipment was installed.
- Improved Signage: Comprehensive safety signage for PPE, compressed gas, and high voltage areas ensured ongoing awareness and compliance among staff.
